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Detroit Diesel — Inspect and Test Prior to Reuse

Testing & diagnosis · Fuel injector

From a Detroit Diesel service manual — check it applies to your exact model before use.

Procedure

  1. Submerge injector in clean solvent and blow dry with compressed air.
  2. Inspect external parts for wear, rust and corrosion.
  3. Inspect follower, spring, body and spray tip for wear or abrasion.
  4. Check rack freeness and plunger movement in Tester J 29584.
  5. Check injector for leaks using Tester J 23010-A.
  6. Check spray pattern, atomization and valve opening pressure using Tester J 23010-A.
  7. Perform injector fuel output test using Calibrator J 22410-A.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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