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Detroit Diesel — Fuel Pump Installation

Installation

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • NOTICE: Be careful not to damage the splined shaft of the pump.

Procedure

  1. Install a new gasket on the connection to the cylinder block.
  2. Work the splined shaft slowly into the opening until it meshes with the camshaft drive gear.
  3. Install and tighten the three socket-head bolts to 25 N·m (18 lb·ft).
  4. Install the fuel lines with new seal rings; tighten banjo bolts to 40-50 N·m (30-37 lb·ft).
  5. Connect the batteries.
  6. Prime the fuel system (refer to 11.1.5).
  7. With the engine running, check the fuel pump and fuel system for leaks; shut down the engine.

Specs & values

  • Fuel pump bolts: 25 N·m (18 lb·ft)
  • Banjo bolts: 40-50 N·m (30-37 lb·ft)

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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