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Detroit Diesel — Fuel Injector Line Removal

Repair & overhaul

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • FIRE: keep all potential ignition sources away from diesel fuel.
  • NOTICE: Do not crimp or nick the injector line tubing.
  • PERSONAL INJURY: wear a face shield or goggles.

Procedure

  1. Remove both engine trim covers and identify the leaking line.
  2. Remove the cylinder head cover for each cylinder head as required (refer to 1.1.1).
  3. Using injector line torque wrench adaptor J-45062, loosen the injector line nut at the transfer tube.
  4. Using wrench adaptor J-46371, loosen the injector line at the injector unit pump; remove and discard the injector line.
  5. Remove the transfer tube using wrench adaptor J-45063 to loosen the thrust bolt.

Tools required

  • J-45062 injector line torque wrench adaptor Amazon
  • J-46371 wrench adaptor Amazon
  • J-45063 wrench adaptor Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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