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Detroit Diesel — Fuel Injector Line Installation

Installation · Fuel injector line / transfer tube

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • NOTICE: Never use pliers or sharp-edged tools to bend injector lines; bend by hand if needed.

Procedure

  1. Tighten the thrust bolt using torque wrench adaptor J-45063 to 45 N·m (33 lb·ft).
  2. Install the injector line nuts finger-tight at both ends.
  3. Using adaptor J-45062 tighten the injector line nut at the transfer tube and adaptor J-46371 at the unit pump to 30 N·m (22 lb·ft).
  4. Install the cylinder head cover(s) as removed (refer to 1.1.2).
  5. Prime the fuel system (refer to 11.1.5).
  6. Run the engine, check for leaks and tighten connections as needed.
  7. Shut down the engine and install the remaining components.

Tools required

  • J-45062 injector line torque wrench adaptor Amazon
  • J-46371 wrench adaptor Amazon
  • J-45063 thrust bolt torque wrench adaptor Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Thrust bolt: 45 N·m (33 lb·ft)
  • Injector line nuts: 30 N·m (22 lb·ft)

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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