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Detroit Diesel — Exhaust Manifold Installation

Repair & overhaul

From a Detroit Diesel service manual — check it applies to your exact model before use.

Before you start

  • Make sure that each gasket is properly aligned before tightening the mounting bolts on that exhaust port.
  • Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Always start and operate an engine in a well ventilated area.
  • If operating an engine in an enclosed area, vent the exhaust to the outside.
  • Do not modify or tamper with the exhaust system or emission control system.

Procedure

  1. Install a gasket on each exhaust port. Fasten the gasket by installing one mounting bolt on the forward side of each exhaust port.
  2. Position the exhaust manifold next to the heads and slide the manifold to the right until it rests on the bolts.
  3. Line up each gasket and install the remaining bolt and spacer on each exhaust port.
  4. Tighten each of the mounting bolts to 50 N·m (37 lb·ft).
  5. Install the turbocharger on the mounting studs on the exhaust manifold. Refer to section 6.3.3.
  6. Connect the batteries and lower the hood.
  7. Start the engine and make sure there is oil pressure. Shut down the engine and check for leaks.

Specs & values

  • Mounting bolts: 50 N·m (37 lb·ft)

Source: Detroit Diesel service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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