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Cummins/Onan W3M-19 — Valve Tappet Adjustment

Adjustments · Valve tappets

For the Cummins/Onan W3M-19, from the Cummins/Onan service manual.

Applies to: Cummins/Onan W3M-19, Cummins/Onan W2C engine

Before you start

  • Reassemble using new gasket if available
  • Magneto must be retimed after installation

Procedure

  1. Remove magneto and valve tappet inspection plate.
  2. Tighten all cylinder head nuts to 50 foot-pounds if torque wrench available.
  3. Crank engine until No. 1 valve closes and top center marks coincide.
  4. Loosen cap screw in No. 2 exhaust lifter enough to push lever inward.
  5. Insert .008 in. feeler gage between cam surface and lifter.
  6. Pull lever outward without pinching feeler and tighten cap screw.
  7. Recheck: .008 in. passes, .010 in. does not pass.
  8. Adjust No. 1 intake lifter with .006 in. and .008 in. feelers.

Tools required

  • Feeler gages .006, .008, .010 in. Amazon
  • Torque indicating wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake .008-.010 in.
  • Exhaust .010-.012 in.
  • Cylinder head nuts 50 foot-pounds

Full service-parts list: Cummins/Onan W3M-19 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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