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Cummins/Onan — Voltage Regulator Replacement [E]

Repair & overhaul · AC voltage regulator assembly

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAQ, Cummins/Onan HDKAR

Before you start

  • A new voltage regulator can be damaged by malfunctioning components; do not install until all other problems are corrected.

Procedure

  1. Stop the generator set and disconnect the starting battery leads, negative (-) lead first.
  2. Unscrew the voltage regulator from the control box.
  3. Disconnect the regulator from the wiring harness.
  4. Remove the mounting screws from the old voltage regulator, then install the new regulator.
  5. Reconnect the plug connection to the wiring harness.
  6. Set voltage as outlined in [G] Voltage Adjustment.

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAQ →, Cummins/Onan HDKAR →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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