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Cummins/Onan — Voltage Regulator Replacement

Repair & overhaul · AC voltage regulator

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA

Before you start

  • Do not install a new voltage regulator until all other problems are located and corrected.

Procedure

  1. Stop the generator set and disconnect battery leads, negative first.
  2. Unscrew the voltage regulator from the control box.
  3. Disconnect the regulator from the wiring harness.
  4. Remove the mounting screws from the old voltage regulator.
  5. Install the new regulator.
  6. Reconnect the plug connection to the wiring harness.
  7. Set voltage per Voltage Adjustment procedure.

Full service-parts list: Cummins/Onan HDKA →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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