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Cummins/Onan — Valve Tappet (Clearance) Adjustment

Adjustments · Valve tappets

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Adjust valve clearance only when engine is at ambient temperature

Procedure

  1. Remove parts necessary to gain access to valve tappets; remove spark plugs.
  2. Rotate crankshaft clockwise until left intake valve opens and closes.
  3. Align TC mark on flywheel with TC mark on gear cover.
  4. Verify left intake and exhaust valves are closed and tappets unloaded.
  5. Check clearance with feeler gauge; intake 0.005 in, exhaust 0.013 in.
  6. Turn self-locking adjusting screw as needed for correct clearance.
  7. Turn engine one revolution and adjust right cylinder the same way.
  8. Replace all parts removed and torque manifold bolts.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake 0.005 in (0.127 mm)
  • Exhaust 0.013 in (0.33 mm)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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