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Cummins/Onan — Valve Tappet Adjustment

Adjustments · Valve system

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Procedure

  1. Remove all parts that block access to the valve tappets.
  2. Remove the spark plugs to make turning the engine easier.
  3. Rotate the crankshaft clockwise until the left intake valve opens and closes, then align the TC marks.
  4. Verify the left intake and exhaust valves are closed and lifters are unloaded.
  5. Check each valve with a feeler gauge between valve stem and tappet.
  6. Turn the self-locking adjusting screw to correct clearance.
  7. Turn the engine one revolution, align TC marks, and adjust the right cylinder.
  8. Replace all parts removed and tighten all screws securely.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake 0.005 in (0.127 mm)
  • Exhaust 0.013 in (0.330 mm)
  • Engine at ambient temperature

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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