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Cummins/Onan — Valve Adjustment Procedure

Adjustments · Intake and exhaust valves

From a Cummins/Onan owner's manual covering: G 12, G28, G855, GTA12, GTA19, GTA28, GTA855. Check it applies to your exact model before use.

Applies to: Cummins/Onan G 12, Cummins/Onan G&855, Cummins/Onan GTA855

Before you start

  • DO NOT USE THE OUTER MEMBER of the Vibration Damper to bar the engine.

Procedure

  1. Bar the engine in the direction of rotation until the No. 1 VS mark appears on the accessory drive pulley (GTA19 marks are on the vibration damper).
  2. In this position both intake and exhaust valves will be closed if the cylinder is in the firing position; if not, rotate the engine one complete revolution.
  3. Continue to rotate the engine until the VS marks line up with the marker on the engine block or engine water pump capscrew (GTA28).
  4. Adjust the crossheads first, then the valves, following the procedure in this section.
  5. Continue turning the crankshaft in the direction of rotation, adjusting one cylinder at a time until all cylinders have been adjusted.
  6. Two complete revolutions of the crankshaft are needed to adjust all intake and exhaust valves.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Full service-parts list: Cummins/Onan G 12 →, Cummins/Onan G&855 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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