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Cummins/Onan — Under-Floor Mounting

Installation · under-floor housing kit

From a Cummins/Onan service manual covering: 2.0 KV, 2.3 KV, 2.5 KV, 2.8 KV. Check it applies to your exact model before use.

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Before you start

  • Dropping the genset can cause severe personal injury or death. Remove the keys and disconnect the negative (–) battery cable; keep feet and hands clear.

Procedure

  1. Use the template supplied with the under-floor mounting kit to locate the holes in the vehicle support structure.
  2. If the area above the compartment is wood, install a 26-gauge (0.02-inch) galvanized metal plate above the genset.
  3. Assemble the under-floor mounting kit according to the instructions provided with the kit.
  4. Use a forklift to raise the genset into position in the support frame and secure with the kit mounting hardware.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Minimum space of 1 inch (25.4 mm) between genset and vehicle skirt for air inlet
  • Minimum side, back and top clearance 1/4 inch (6.4 mm)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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