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Cummins/Onan — Timing the Ignition

Adjustments

From a Cummins/Onan service manual covering: 0.6MAJ, 1.0MAJ, 1.5MAJ, 1.5MAJ-224R, 1.5MAJ-232R, 2.5MAJ. Check it applies to your exact model before use.

Applies to: Cummins/Onan 2.5MAJ

Procedure

  1. Check point gap is properly adjusted.
  2. Install flywheel loosely with its key in place.
  3. Turn flywheel in rotation direction to position where mark on flywheel aligns with proper degree on gear cover.
  4. Points should just separate at this point.
  5. If not, remove flywheel and loosen magneto backplate mounting screws slightly.
  6. If points separate too soon, shift entire backplate assembly clockwise.
  7. Tighten backplate mounting screws and recheck work for accuracy.
  8. When replacing flywheel, ensure key is properly in place on crankshaft.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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