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Cummins/Onan — Timing Gears

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Do not press on center pin.

Procedure

  1. If replacing either crankshaft or camshaft gear, install both new.
  2. To remove crankshaft gear, insert two long #10-32 steel screws into tapped gear holes and tighten alternately.
  3. Camshaft gear is pressed and keyed to camshaft; remove camshaft and gear as assembly after removing crankshaft gear lock ring and washer.
  4. Remove cylinder head, valve assemblies, anti-flicker breaker plunger, fuel pump, and tappets.
  5. Press camshaft out of gear using hollow tool over center pin; do not press on center pin.
  6. Governor ball spacer is press fit to camshaft gear.
  7. Align 'O' marks on gears when installing.
  8. Ensure thrust washer behind camshaft gear. Replace retaining washer and lock ring.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • timing marks must coincide

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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