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Cummins/Onan — Timing Gear Removal and Installation

Repair & overhaul · Timing gears

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Do not press on the camshaft center pin or damage it in any way.

Procedure

  1. Install both crankshaft and camshaft gears new, never one only.
  2. Remove crankshaft gear snap ring, attach gear pulling ring 420A248 with two #10-32 screws.
  3. Tighten screws alternately and attach gear puller to remove gear.
  4. Remove crankshaft gear lock ring and washer, then remove camshaft and gear as an assembly.
  5. Remove cylinder head, valve assemblies, fuel pump and tappets first.
  6. Press camshaft out of gear with a hollow tool over the center pin; do not press on center pin.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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