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Cummins/Onan — Throttle Lever Position and Linkage Adjustment

Adjustments · Injection pump / governor actuator linkage

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan MDGDA, Cummins/Onan MDGDB

Before you start

  • Do not adjust the idle speed screw or break its wire seal. Doing so can void the generator set warranty.

Procedure

  1. Operate the set and disconnect all loads after engine warms to normal operating temperature.
  2. Loosen locknut on throttle lever speed adjusting screw; turn screw counterclockwise to 1980 RPM (66 Hz) for 60 Hz sets or 1650 RPM (55 Hz) for 50 Hz sets.
  3. Set the locknut; leave the spring in place to maintain throttle lever position.
  4. Move fuel pump stop lever (inboard lever) forward slowly until the engine stops; hold this stop position when linkage is connected.
  5. Thread locknut onto male swivel-end link; thread female link five turns onto male link and set the locknut.
  6. Secure male end of link to the injection pump lever on the engine side of the pump; tighten two nuts first.
  7. Loosely thread the locknut and clevis onto the actuator shaft.
  8. Rotate the injection pump lever to the established stop position; turn the clevis until the link swivel hole registers with the clevis holes; connect with screw, nut and lock washer.
  9. Tighten the clevis locknut on the actuator shaft.

Specs & values

  • 1980 RPM (66 Hertz) for 60 Hertz sets
  • 1650 RPM (55 Hertz) for 50 Hertz sets

Full service-parts list: Cummins/Onan MDGDA →, Cummins/Onan MDGDB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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