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Cummins/Onan — Testing Rotating Rectifier Assembly

Testing & diagnosis

From a Cummins/Onan operator's manual covering: 250DFT-57R8, 300DFT-4R8, 300DFT-4XR8, 300DFT-5DR8, 300DFT-6DR8, 300DFT-7XR8, 300DFT-9XR8. Check it applies to your exact model before use.

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Procedure

  1. Remove access cover from exciter end of generator.
  2. Isolate each of the six diodes before proceeding.
  3. Use an ohmmeter to measure resistance in individual diode. Reverse leads and repeat.
  4. A good diode should have high resistance one measurement and low when leads are reversed.
  5. Check all diodes in accordance with reverse measurement step.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Six diodes

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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