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Cummins/Onan — Testing Diodes (CR1 thru CR6)

Testing & diagnosis · Rotating exciter diodes

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DFM

Before you start

  • Excessive dust or dirt on diodes causes overheating and eventual failure; keep assemblies clean

Procedure

  1. Remove one diode at a time from heat sink; test and reinstall before next
  2. Check resistance with an ohmmeter, one lead to top of diode, other to diode stud
  3. Reverse leads and observe reading again
  4. A good diode has higher reading in one direction than the other; if both high or both low it is defective

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Good diode: high resistance one direction, low the other

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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