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Cummins/Onan — Testing Compression

Testing & diagnosis · Engine

From a Cummins/Onan service manual covering: P216, P218, P220, P248. Check it applies to your exact model before use.

Applies to: Cummins/Onan P216, Cummins/Onan P218, Cummins/Onan P220, Cummins/Onan P248

Before you start

  • Hot engine components can cause severe personal injury if touched. Use extreme caution when working on a hot engine.

Procedure

  1. Run the engine until thoroughly warm.
  2. Stop the engine and remove the spark plugs.
  3. Remove the air cleaner and place the throttle and choke in the wide open position.
  4. Insert the compression gauge in one spark plug hole.
  5. Crank the engine and note the reading.
  6. Refer to Section 2 Specifications for compression pressures (about 300 rpm cranking speed).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Cylinder compression 75 - 115 psi (517 - 793 kPa) for a warm engine at cranking speed (about 300 rpm)

Full service-parts list: Cummins/Onan P216 →, Cummins/Onan P218 →, Cummins/Onan P220 →, Cummins/Onan P248 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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