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Cummins/Onan — Test the air shutter power element

Testing & diagnosis

From a Cummins/Onan service manual covering: 205D3A, 3DJA, 3DJA-1E2236, 3DJA-3E2236. Check it applies to your exact model before use.

Applies to: Cummins/Onan DJA engine

Before you start

  • Do not overheat.

Procedure

  1. Remove the power element from the assembly.
  2. Heat the unit.
  3. Plunger should start moving at about 120°F.
  4. Total movement should be at least 1/5 in.
  5. Do not overheat.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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