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Cummins/Onan — Surge Suppresser Testing and Replacement

Repair & overhaul · Rotating rectifier assembly surge suppresser

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DQAD, Cummins/Onan DQAE, Cummins/Onan DQAF

Procedure

  1. Remove the suppresser.
  2. Replace the suppresser if it appears to have overheated.
  3. Replace if ohmmeter readings indicate less than infinite resistance (end of scale) in both directions.
  4. Torque the terminals to 24 in-lbs (2.7 N-m) when reassembling.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Terminal torque 24 in-lbs (2.7 N-m)

Full service-parts list: Cummins/Onan DQAD →, Cummins/Onan DQAE →, Cummins/Onan DQAF →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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