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Cummins/Onan — Starting the Genset

Operation · Genset control

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAJ, Cummins/Onan HDKAK

Before you start

  • Exhaust gas is deadly. Do not crank more than 30 seconds at a time; wait at least 2 minutes before trying again.

Procedure

  1. Check fuel, oil and coolant levels; prime fuel system if necessary.
  2. Turn off air conditioners and other large electrical loads.
  3. Push control switch to Start and hold while status light blinks rapidly (preheat).
  4. Release when light comes on continuously (genset running, starter disconnected).
  5. Let genset warm up a few minutes before connecting vehicle loads.
  6. Monitor engine gauges: oil pressure approximately center of scale, temperature 160-220 deg F, DC voltage 14-15 volts.
  7. Check for fuel, coolant and exhaust leaks; stop genset immediately if a leak is found.

Specs & values

  • Preheat can take up to 15 seconds
  • Oil pressure approximately center of scale
  • Temperature 160-220 deg F (71-104 deg C)
  • DC voltage 14-15 Amazon eBay volts

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAJ →, Cummins/Onan HDKAK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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