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Cummins/Onan — Starter Performance Testing

Testing & diagnosis · Electric starter

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Procedure

  1. Use conductor of at least #14 AWG diameter and as short as possible.
  2. Wire the unit with battery providing at least 11.8 volts after switch is closed.
  3. Rpm should be not less than 8000 and current draw not greater than 25 amperes.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 11.8 volts
  • 8000 rpm minimum
  • 25 amperes maximum

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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