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Cummins/Onan — Siphon Break Installation

Installation · Siphon break (anti-siphon)

From a Cummins/Onan service manual covering: 2.5A, 2.5L, 2.7 AJ, 4.0CCK, 6.0CCKB, 6.5 NH, JC - 3CR / 96 T. Check it applies to your exact model before use.

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Before you start

  • Be sure the slotted opening in the vacuum relief valve is open to atmospheric pressure.

Procedure

  1. Locate and hang siphon break vertically within 5 feet (1.5 m) of the exhaust water injection elbow and 12 inches (305 mm) or more above the load waterline.
  2. Disconnect exhaust water (raw) discharge hose at the exhaust water injection elbow.
  3. Connect exhaust water discharge hose between engine water outlet and siphon break inlet elbow.
  4. Connect hose between siphon break outlet elbow and exhaust water injection elbow; tighten all hose clamps.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Mount at least 12 inches (305 mm) above load waterline
  • Within 5 feet (1.5 m) of exhaust water injection elbow

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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