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Cummins/Onan — Setting the Exerciser

Operation · Exerciser clock

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Procedure

  1. Open the cabinet door of the automatic transfer switch.
  2. Move the operation selector switch (on engine control for two-wire starting, in LT cabinet for three-wire starting) to STOP.
  3. Install a trip pin (left-hand thread) in the inside row of holes on the large dial for the time of day you want the generator set to start.
  4. Place a trip pin in the outside row of holes on the large dial to stop the generator set.
  5. Install a trip pin in the small spoked wheel for every day no exercise is desired.
  6. Rotate the large dial clockwise until the correct time is correctly aligned with the time pointer.
  7. Align the small spoked wheel with the correct day at its pointer.
  8. Move the operation selector switch to RMT (on engine control for two-wire starting) or AUTO (in LT cabinet for three-wire starting).
  9. Close the cabinet door.

Tools required

  • Trip pins (16 supplied with the clock) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Onan recommends operating the generator set for at least 30 minutes each week

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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