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Cummins/Onan — Servicing the Crankcase Breather Valve

Maintenance

From a Cummins/Onan owner's manual — check it applies to your exact model before use.

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Before you start

  • Avoid crushing the baffle or allowing shreds to fall into the crankcase.

Procedure

  1. Lift the rubber cap from the breather tube and lift out the valve.
  2. Soak then wash the valve in kerosene or suitable solvent so the disc will work freely.
  3. Run the engine and hold the valve assembly in place to prove it opens and closes.
  4. Replace a faulty valve with a new one.
  5. If the metal mesh baffle is restricted, lift it out with a hooked wire, clean and reinstall leaving only 2-1/4 inch of empty space in the top of the breather tube.
  6. Reassemble the valve as illustrated.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Leave 2-1/4 inch of empty space in the top of the breather tube

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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