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Cummins/Onan — Rotor Reassembly

Repair & overhaul · Generator rotor

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAQ, Cummins/Onan HDKAR

Before you start

  • The drive disk will be damaged if bolts are tightened and it is not properly centered.

Procedure

  1. Reassemble the rotor and generator set using the reverse of disassembly.
  2. Regrease the O-ring using moly grease only.
  3. Apply required torque value shown in Figure 4-9 (drive disk bolts 25-29 N-m).
  4. Center the disk accurately before tightening the drive disk bolts.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Drive disk to hub bolts torque 25-29 N-m

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAQ →, Cummins/Onan HDKAR →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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