Cummins/Onan — Testing Rotating Rectifier Assembly
For these Cummins/Onan models: MDTNDTA, PROTEC series, SK, Standard YD Generator and Regulator, YD PTO.
Applies to: Cummins Onan Mdtndta, Cummins Onan Protec Series, Cummins Onan Standard Yd Generator And Regulator, Cummins Onan Yd Pto
Procedure
- Disconnect all leads from assembly to be tested.
- Connect one test lead to F1+ stud and connect other lead to CR1, CR2, and CR3 in turn; record resistance value of each rectifier.
- Connect one lead to F2- stud and connect other lead to CR3, CR4 and CR5 in turn; record resistance value of each rectifier.
- Reverse ohmmeter leads from step 2 and record resistance value of each rectifier F1+ to CR1, CR2, and CR3 and F2- to CR4, CR5, and CR6.
- Verify all three resistance readings should be high in one test and low in the other test.
- If any reading is high or low in both tests, rectifier assembly is defective.
- Replace defective rectifier assembly with new identical part.
- Use 24 Ibs-in. (27 N·m) torque when tightening nuts on F1+ and F2-.
Tools required
- Accurate ohmmeter
Specs & torque values
- Resistance readings - high in one test and low in the other test
Source: manual:900-0184 Onan YD Generators & Controls Service manual (11-1983)L.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.