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Cummins/Onan — Rocker Lever Housing Disassembly

Repair & overhaul · Rocker lever housing assembly

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Compressed air used for cleaning will not exceed 30 PSI (207 kPa).

Procedure

  1. Remove adjusting screw nuts and screws from levers.
  2. Remove oil seal ring and spray nozzle.
  3. With brass drift, drive lever shaft out of housing.
  4. Lift rocker levers from housing.
  5. Clamp shaft end plug in vise and remove plug.
  6. Flush shaft bore with solvent and dry with compressed air.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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