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Cummins/Onan RGA-IN1 — Testing Generator Stator

Testing & diagnosis

For the Cummins/Onan RGA-IN1, from the Cummins/Onan service manual.

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Procedure

  1. Check stator for grounds, opens, and shorts in windings.
  2. For grounds: use megger applying not more than 500 VDC. Test each stator winding for short to laminations. Reading less than 100,000 ohms indicates questionable stator.
  3. Oven dry stator and retest.
  4. For open or shorted windings: test continuity between coil leads. All pairs should have equal resistance.
  5. Resistance at 77°F (25°C) is 0.167 ohms ± 10%.
  6. If winding is shorted, open or grounded, replace stator assembly.

Tools required

  • megger or insulation resistance meter Amazon
  • Wheatstone Bridge Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 100,000 ohms
  • 0.167 ohms ± 10% at 77°F (25°C)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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