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Cummins/Onan — Replacing the Coolant Pump Belt

Maintenance · Engine cooling system

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAJ, Cummins/Onan HDKAK

Before you start

  • Using the wrong coolant pump drive belt can lead to engine overheating.

Procedure

  1. Disconnect negative (-) battery cable to prevent accidental starting.
  2. Remove the 4 bolts securing the pump pulley to its hub.
  3. Pull the pulley and belt off.
  4. Run new belt over both pulleys; pull pump pulley up to hub and push on.
  5. Secure pulley with the 4 bolts and tighten according to Thread Torques.
  6. Re-attach negative (-) battery cable.

Specs & values

  • No means to adjust belt tension; correct replacement belt must be used
  • Belt tension increases slightly as engine runs

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAJ →, Cummins/Onan HDKAK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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