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Cummins/Onan — Replace air shutter nylon bearings

Repair & overhaul

From a Cummins/Onan service manual covering: 205D3A, 3DJA, 3DJA-1E2236, 3DJA-3E2236. Check it applies to your exact model before use.

Applies to: Cummins/Onan DJA engine

Procedure

  1. Remove the shutters and pull out the stub shaft.
  2. Push out old bearings.
  3. Push in new bearings from inside the shutter housing.
  4. Large bearing surface goes inside the housing as spacer bushing.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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