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Cummins/Onan — Removing cylinder head

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Distribute prying pressure equally so as not to damage the cylinder head

Procedure

  1. Remove the side and top panels of the engine housing.
  2. Drain the cooling system.
  3. Open the spark-plug shields and remove spark plugs and shields.
  4. Loosen the hose clamps on the upper radiator hose and remove the hose.
  5. Remove all accessories attached to the cylinder head.
  6. Remove the cylinder-head nuts and cap screws.
  7. Lift the cylinder head from the cylinder block, distributing any prying pressure equally.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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