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Cummins/Onan — Removing and Installing the Fuel Filter

Maintenance · Fuel system

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAJ, Cummins/Onan HDKAK

Before you start

  • Diesel fuel is combustible and can cause severe personal injury or death. Do not smoke. Keep flames, sparks and ignition sources away.

Procedure

  1. Wipe dirt off fuel fittings; open maintenance access door.
  2. Disconnect the two fittings at the filter and remove mounting nut.
  3. Use a wrench on the filter fitting and flare nut together.
  4. Rotate new filter half a turn on its stud if fittings interfere with bracket.
  5. Connect fuel fittings by hand before tightening filter mounting nut; tighten one flat past seating.
  6. Close access door; prime fuel system by holding control switch in Stop at least 1 minute.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Fuel fittings at fuel filter: one flat passed finger tight
  • Prime by holding control switch in Stop position at least 1 minute

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAJ →, Cummins/Onan HDKAK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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