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Cummins/Onan — Rectifier Testing - Method A (Ohmmeter)

Testing & diagnosis

From a Cummins/Onan service manual covering: 02SX1N1A, 04SX1N, 04SX1N1A, 04SX1N1B, 04SX1N2B, 04SX1N3B, 04SX1N4B, 06SX1N, 06SX1N1A, 06SX1N1B, 06SX1N2B, 06SX1N3B…. Check it applies to your exact model before use.

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Procedure

  1. Select middle resistance range (RX10 or RX100) for measurements.
  2. Isolate rectifier by disconnecting one end from its point of connection.
  3. Connect test leads to rectifier ends and observe meter reading.
  4. Reverse leads and again observe meter reading.
  5. Good if one reading is much higher than the other.
  6. Defective if both readings low (short) or both high (open); replace rectifier.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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