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Cummins/Onan DFT — Diode Replacement in Rectifier Assembly

For the Cummins/Onan DFT.

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Procedure

  1. Unsolder leadwires from the diode terminal.
  2. Remove the defective diode from the assembly.
  3. Install new diode ensuring correct polarity (stripe mark orientation).
  4. Solder leadwire to new diode terminal.
  5. Test continuity and polarity of new diode installation.
  6. Inspect solder joint for cold solder or contamination.
  7. Clean excess flux from surrounding components.
  8. Verify diode function before reassembling generator.

Tools required

  • Soldering iron
  • Desoldering tool

Source: manual:960-0303 Onan DFT Parts Manual (4-1968).pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.