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Cummins/Onan — Re-wind Spring Replacement

Maintenance

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Avoid lubrication of brake washers.

Procedure

  1. Perform starter disassembly.
  2. Starting with inside loop, remove re-wind spring #18 carefully from cover #20 by pulling out one loop at a time, holding back rest of turns.
  3. Starting from outermost coil, spring must be wound in crankshaft rotation direction.
  4. Spring holders simplify assembly. Place spring in proper position with outside loop around pin.
  5. Press spring into cover cavity releasing holder.
  6. Lubricate shaft with light grease. Lubricate re-wind spring with few drops SAE 20 or SAE 30 oil.
  7. Under dusty conditions use powdered graphite or no lubrication. Avoid lubrication of brake washers.
  8. Perform starter assembly.

Specs & values

  • SAE 20 or SAE 30 oil

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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