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Cummins/Onan — Pump, Injection − Remove And Install

Repair & overhaul · Injection Pump

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAJ, Cummins/Onan HDKAK

Procedure

  1. Disconnect and connect battery cables, fuel lines
  2. Remove and install cover and panels, governor actuator, injection lines, intake manifold
  3. Remove and install injection pump cover, injection pump
  4. Prime and bleed fuel system
  5. Check and adjust timing
  6. Adjust stop solenoid
  7. Test run unit

Specs & values

  • SRT 05-102
  • 1.6 hours

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAJ →, Cummins/Onan HDKAK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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