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Cummins/Onan — Piston Ring Installation

Repair & overhaul · piston rings

From a Cummins/Onan service manual covering: 205D3A, 3DJA, 3DJA-1E2236, 3DJA-3E2236. Check it applies to your exact model before use.

Applies to: Cummins/Onan DJA engine

Procedure

  1. Install rings with mark toward closed end of piston.
  2. Space ring gaps one fourth around piston; no gap in line with piston pin.
  3. Oil rings and piston.
  4. Gap in oil ring expander approximately 180 degrees from gap in oil ring.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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