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Cummins/Onan — Piston Ring Fitting

Repair & overhaul · Piston and rings

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Do not use rings which require too much filing.

Procedure

  1. Check ring gap by placing each ring squarely in its cylinder at the bottom of its travel.
  2. File slightly oversize rings as necessary to obtain the correct gap.
  3. Use standard size rings on a .005 inch oversize piston.
  4. Space each ring gap one third of the way around the piston from the preceding one.
  5. Fit bottom groove with expander and oil control ring, two upper grooves with compression rings.
  6. Install the chrome-faced ring in the top groove.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Ring gap per Assembly Torques and Clearances section

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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