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Cummins/Onan P9500df — Checking and Adjusting Valve Lash

Adjustments · Engine

For the Cummins/Onan P9500df, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan P9500df

Before you start

  • Must be done when engine is cold

Procedure

  1. Remove rocker arm cover and carefully remove gasket, replace if torn or damaged
  2. Remove spark plug so engine can be rotated more easily
  3. Rotate engine to top dead center (TDC) of compression stroke
  4. Confirm both rocker arms are loose at TDC on compression stroke; if not, rotate engine 360 degrees
  5. Insert feeler gauge between rocker arm and push rod to check clearance
  6. If adjustment required, hold adjusting nut and loosen jam nut
  7. Turn adjusting nut to obtain correct valve lash
  8. Hold adjusting nut and tighten jam nut to 106 in-lb (12 N.m)
  9. Recheck valve lash after tightening jam nut
  10. Perform for both intake and exhaust valves
  11. Install rocker arm cover, gasket and spark plug

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • {'item': 'jam nut torque', 'value': '106 in-lb (12 N.m)'}
  • {'item': 'intake valve lash', 'value': '0.0035 ± 0.0043 in (0.09 ± 0.11 mm)'}
  • {'item': 'exhaust valve lash', 'value': '0.0043 ± 0.0051 in (0.11 ± 0.13 mm)'}

Full service-parts list: Cummins/Onan P9500df →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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