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Cummins/Onan P2400 / P3500 — Wheel Kit Installation Procedure

Installation

For the Cummins/Onan P2400 / P3500, from the Cummins/Onan service manual.

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Before you start

  • Do not turn the generator set on the side, top, or end. Improper handling can result in equipment damage.

Procedure

  1. Install the handle assembly (handle, bracket, hinge pin, grips, end plugs, two cotter pins, and fasteners).
  2. Block up the generator set under both frame tubes; place a block under the center of the cross-member on the exhaust end.
  3. Install a leg assembly onto each side of the exhaust end cross-member.
  4. Remove the rubber pads where the axle is attached and remove cotter pins and loose washers from the axle assembly.
  5. Install the wheels with the long hub to the inside.
  6. Reinstall washers and cotter pins and bend one leg of each cotter pin.
  7. Place the axle assembly under the cross member and install four bolts and nuts. Tighten securely.

Tools required

  • 10 and 12 mm wrenches, sockets, and ratchet Amazon
  • Three 6-inch high blocks of wood Amazon
  • Pliers Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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