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Cummins/Onan P2400 / P3500 — Muffler Removal

Repair & overhaul

For the Cummins/Onan P2400 / P3500, from the Cummins/Onan service manual.

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Procedure

  1. Remove the fuel tank.
  2. Remove the two bolts securing the muffler to the exhaust manifold.
  3. Remove the two bolts securing the muffler to the alternator.
  4. Remove the four bolts securing the muffler heat shield to the frame.
  5. Remove the exhaust manifold by removing the two nuts connecting it to the cylinder head.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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