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Cummins/Onan P2400 / P3500 — Fuel Tank Removal

Repair & overhaul

For the Cummins/Onan P2400 / P3500, from the Cummins/Onan service manual.

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Before you start

  • Drain the fuel tank and fuel line before disassembly. Wipe up any spilled fuel immediately.

Procedure

  1. Make sure the generator set is turned off.
  2. Disconnect the spark plug wire.
  3. Drain the fuel from the fuel tank.
  4. Close the fuel check valve.
  5. Press the hose barb connecting the fuel line to the fuel check valve and remove the fuel line.
  6. Remove the four bolts and flat washers on the four corners of the fuel tank.
  7. Remove the brace above the recoil by removing the two bolts.
  8. Slide the fuel tank out of the recoil side of the frame.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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