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Cummins/Onan P1700i — Measuring insulation resistance

Testing & diagnosis · Generator

For the Cummins/Onan P1700i, from the Cummins/Onan service manual.

Applies to: Cummins/Onan P1700i, Cummins/Onan EH09-2D engine

Before you start

  • If insulation resistance is less than 1 MΩ, disassemble the generator and measure stator, rotor and control panel individually.
  • Insulation failure may cause electrical leak which may result in electrocution.

Procedure

  1. Short-circuit the terminals of an AC receptacle using a wire to discharge remaining electricity.
  2. Connect the megger tester across either one output terminal of the AC receptacle and the ground terminal.
  3. Measure with the AC breaker on.
  4. An insulation resistance of 1 MΩ or more is normal (factory value is 10 MΩ or more).

Tools required

  • Megger tester (500 V range) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 1 MΩ or more normal; 10 MΩ or more at factory shipment

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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