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Cummins/Onan — Overhead Set (Valve Adjustment)

Adjustments · Valve train

From a Cummins/Onan owner's manual covering: B3.9, B4.5, B5.9. Check it applies to your exact model before use.

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Procedure

  1. Remove the rocker lever covers.
  2. Locate top dead center (TDC) for cylinder number 1.
  3. Rotate the engine clockwise until cylinder 4 (4-cylinder) or cylinder 6 (6-cylinder) intake rocker arm starts to open the intake valve.
  4. Adjust only the valves indicated, holding the locknut steady with a wrench and turning the screwdriver or Allen wrench.
  5. Tighten the locknut and measure the valve lash again.
  6. Mark the vibration damper and rotate the crankshaft 360 degrees.
  7. Adjust the remaining valves as indicated.
  8. Check the rocker lever covers for cracks and install them.

Tools required

  • Feeler gauge Amazon
  • Engine Barring Tool, Part Number 3824591 Amazon
  • Screwdriver or Allen wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake clearance 0.254 mm [0.010 in]
  • Exhaust clearance 0.508 mm [0.020 in]
  • Locknut torque 24 N·m [18 ft-lb]

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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