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Cummins/Onan — Overcrank Time (AT-E Only)

Adjustments · 2 to 3 wire converter module 9

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Procedure

  1. Remove the positive lead from the generator set's start solenoid or starter.
  2. Open cabinet door of automatic transfer switch.
  3. Move selector switch to WITHOUT LOAD.
  4. Move 2 to 3 wire converter module 9 selector switch to NORMAL.
  5. Move test transfer switch to TEST. Overcrank lamp on automatic transfer switch should light at end of crank period. Measure the crank time with a stop watch or watch with a second hand.
  6. To change the time, insert a small screwdriver through the CRANK TIME hole in the front of the 2 to 3 wire converter module. Turn clockwise to increase the cranking time or counterclockwise to decreas
  7. Move test transfer switch to NORMAL.
  8. Push the PUSH TO RESET button on the 2 to 3 wire converter module.
  9. Repeat Steps 5 through 8 until the desired cranking time is obtained.
  10. Move selector switch to desired position, WITHOUT LOAD or WITH LOAD.
  11. Close cabinet door.
  12. Reconnect positive lead to generator set's starter or start solenoid.

Tools required

  • small screwdriver Amazon
  • stop watch or watch with a second hand Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Overcrank settings are made at the factory for approximately 75 ± 10 seconds cranking.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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