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Cummins/Onan Onan P4500i / P4500 — Replacing the Fuel Filter

Maintenance

For the Cummins/Onan Onan P4500i / P4500, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan Onan P4500i, Cummins/Onan P4500

Parts for this job

Part numbers from the service-parts lists for Cummins/Onan Onan P4500i, Cummins/Onan P4500. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Turn the generator off and allow the engine to cool for 30 minutes.
  2. Drain the fuel tank as described previously.
  3. Remove the engine service cover.
  4. Locate the fuel filter and note the filter's orientation.
  5. Using pliers, squeeze the fuel line clips and slide the fuel lines away from the filter.
  6. Install the fuel lines onto the new filter. Ensure the fuel filter is oriented correctly.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan Onan P4500i →, Cummins/Onan P4500 →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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