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Cummins/Onan Onan P4500i Inverter / P4500 — Spark Arrestor Service

Maintenance

For the Cummins/Onan Onan P4500i Inverter / P4500, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan P4500

Before you start

  • Replace the spark arrestor if damaged; must be free of breaks and tears.

Procedure

  1. Place the generator on a level surface and allow the muffler to cool.
  2. Remove the cover screws and the muffler cover; use a screwdriver to remove the spark arrestor.
  3. Remove carbon deposits from the spark arrestor screen with a wire brush.
  4. Reinstall the spark arrestor and muffler cover.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Check and clean after every 100 hours of use or six months

Full service-parts list: Cummins/Onan P4500 →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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