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Cummins/Onan Onan P4500i Inverter / P4500 — Battery Replacement

Maintenance

For the Cummins/Onan Onan P4500i Inverter / P4500, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan P4500

Before you start

  • Battery contains sulfuric acid (electrolyte) which is highly corrosive and poisonous.
  • Dispose of the used battery properly.

Parts for this job

Part numbers from the service-parts list for Cummins/Onan P4500. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Remove the battery access cover.
  2. Remove the quick-connect plug and the battery strap, then remove the battery from the unit.
  3. Disconnect the quick-disconnect cable leads from the battery.
  4. Connect the white (-) quick-connect cable to the replacement battery negative terminal; slide the rubber boot over the connection.
  5. Connect the red (+) quick-connect cable to the positive terminal; slide the rubber boot over the connection.
  6. Lift the battery strap and install the battery; thread the strap under the quick-connect cables and secure to the mounting base.
  7. Connect the quick-connect plug and install the battery access cover.

Full service-parts list: Cummins/Onan P4500 →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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